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Post by tvnacman on Jul 14, 2012 10:45:13 GMT -6
Ok, again try the test on the Solenoid it could be the battery and Solenoid were bad. With the battery showing 12.5 or above it should spin the starter. Again jump the two terminals on the relay. Alleyoop 2nd this John
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Post by JR on Jul 14, 2012 16:53:17 GMT -6
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Post by lazerorca on Jul 15, 2012 19:54:32 GMT -6
thanks guys... I took a screwdriver and jumped it across the large terminals (high amp terminals)... nothing happens
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Post by lazerorca on Jul 15, 2012 20:10:28 GMT -6
Any ideas as to where I can get a really cheap kick starter shaft and lever for a 50cc chinese scooter?
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Post by tvnacman on Jul 15, 2012 20:14:53 GMT -6
You have a ground problem !!!!!!!!
John
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Post by lazerorca on Jul 15, 2012 21:12:28 GMT -6
I certainly hope I don't haha. I just redid the complete wiring harness a few months back. could it be my starter motor? if so, how do I test it? is it safe to test it by hooking it up to my battery directly?
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Post by cruiser on Jul 15, 2012 21:28:48 GMT -6
When you jump across the two large terminals of the starter relay, you are connecting the battery directly to the starter. Make sure that the large red wire from the battery to the starter relay is well connected on both ends and that the ground between the battery and engine is good. If the other heavy wire running from the relay to the starter is also well connected, then it sounds like you have a starter problem.
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Post by lazerorca on Jul 16, 2012 4:47:22 GMT -6
checked all of the wires and everything looks good. any ideas for a cheap starter?
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Post by tvnacman on Jul 16, 2012 5:45:45 GMT -6
take a pic of the starter I have starters for 150cc I would recomend replacing the relay also .
John
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Post by lazerorca on Jul 16, 2012 13:33:26 GMT -6
Well in taking the scooter apart... I found the problem... the bolts holding the starter motor fell out. and the starter motor was just dangling there. any clue as to what bolts I need to get to replace them?
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Post by tvnacman on Jul 16, 2012 13:40:00 GMT -6
I can pull mine later and let you know. John
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Post by lazerorca on Jul 16, 2012 13:41:57 GMT -6
Actually it is worse than I thought... how deep is the bolt supposed to go in? it appears that the bolts have broken off :-(
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Post by lazerorca on Jul 16, 2012 21:07:52 GMT -6
so I bought me a bolt extractor today. I have been looking online as to how to use it. I'm limited a bit with the access to get where I need to go. I have never extracted a broken off bolt before. any tips as to what I need to make sure to do and to make sure not to do?
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Post by lazerorca on Jul 17, 2012 7:59:25 GMT -6
well after looking at it today. I can't fit a drill in there to even drill a hole anyway. I have no clue what to do at this point. At harbor freights, the guy mentioned to me a tap and die set, but I was under the impression that the bolt still has to be drilled out. It would be unaffordable for me to go buy another drill to do this with no guarantee of it even coming out. I have a big gaping hole now where the starter motor was, so I'm not sure what to do about that either if I decide to just go with a kick starter.
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Post by tvnacman on Jul 18, 2012 8:28:30 GMT -6
Can I see a pic of it?
John
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